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Stainless Steel Pipe Bending · Steel Fabrication · Balustrading · Furniture Design · Letterbox Design

Mandrel Bending Work

Using the pipe expansion mandrel and steel mandrel ring

Mandrel bending work involves the pipe expansion mandrel and steel mandrel ring. These components form part of the world's most efficient Stainless steel tube bending systems. The technique is used to bend tube while keeping the diameter of it constant during the bending process. The Mandrel itself is a set of machined balls attached to a mandrel rod that fit the internal diameter of the tube, as the tube is pulled around the bending block during the mandrel bending work the Mandrel follows internally preventing any crushing or deforming of the tube at the bends tangent point. During the last few degrees of bending the Mandrel is retracted and you are left with a smooth even bend. Out of all the stainless steel tube bending systems this has proved to be the most accurate.

Tube and Pipe sizes are shown in the table below.
Large scale production runs are made easier through the use of a series of 'Stops' that act to keep all bending lengths the same, this eliminates variation between units. View our Work

Click the images below to see the Bending Process:

mandrel bending work image 1

Step 1

pipe expansion mandrel image 1

Step 2

steel mandrel ring image 1

Step 3

Bending step 4

Step 4

The table below represents the sizes of pipe and tube for which we have blocks
and the radii of those blocks.
The sizes given are the centerline radius of the bends.

S/S and M/S TUBE BEND CENTRE LINE RADIUS (mm)
Ø 9.52 x 1.6 (3/8") 31  
Ø 12.7 x 1.6 (1/2") 31  
Ø 15.8 x 1.6 (5/8") 36 50 65 85  
Ø 19.05 x 1.6 (3/4") 35 37.5 60 70 92 105  
Ø 22 x 1.6 (7/8") 63  
Ø 25.4 x 1.6 (1") 48 78 100 126 160 172 220 250 265
Ø 38.1 x 1.6 (1-1/2") 55 105 132 200  
Ø 31.8 x 1.6 (1-1/4") 55 105 132 200  
Ø 50.8 x 1.6 (2") 75 90 253  
Ø 63.5 x 1.6 (2-1/2") 100 170  
 
ALUMINIUM
Ø 25 100 126 160 172 220 250 265  
Ø 32 105 132 200  
Ø 38 125 187  
Ø 50 111 253  
 
PIPE
15NB / Ø 21.3 63 125  
20NB / Ø 26.9 75 100  
25NB / Ø 33.4 61 88 100 130 175 190  
32NB / Ø 42.4 71 98 116 125 135  
40NB / Ø 48.3 90 105 111 143 206  
50NB / Ø 60.3 165 185 200  
 
SQUARE TUBE
12.5 x 12.5 68  
16 x 16 43 62  
20 x 20 34 63  
25 x 12.5 52  
25 x 25 50 55 68 90 280  
30 x 30 100 180  
35 x 35 125  
40 x 40 70 110 125  
50 x 50 105  
Ø = Diameter